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Comprehensive Technical Specifications: EPDM & HNBR Rubber Materials
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Comprehensive Technical Specifications: EPDM & HNBR Rubber Materials

2025-12-17
Comprehensive Technical Specifications: EPDM & HNBR Rubber Materials - KEFA VALVE

As an important member of the rubber-elastic sealing butterfly valve family, the Concentric Butterfly Valve features a simple structure and convenient maintenance and replacement, making it widely used in water treatment, petrochemicals, fire protection, and other fields. The concentric butterfly valve primarily consists of components such as the valve body, disc, seat, and shaft, with the disc and seat being the main parts in contact with the medium. Therefore, the selection of their materials is particularly critical. Especially for the rubber seat, as a synthetic polymer, the stability of its characteristics directly affects the quality of the finished valve.

The sealing materials for concentric butterfly valves are generally rubber or fluorine, primarily used under pressures up to 25 Bar. Butterfly Valve Seats are mainly categorized into hard-backed replaceable rubber seats, backless replaceable seats, and vulcanized non-replaceable seats. The choice between replaceable and non-replaceable seats primarily depends on pressure and application conditions.

rubber seat factory

Figure 1: Finished product warehouse of rubber valve seat factory

Rubber Materials Chart


Natural Rubber Styrene Butadiene Ethylene Propylene Chloroprene Butyl Nitrile Epichlorohydrin Urethane Silicone Fluorocarbon
Natural Rubber SBR EPDM Neoprene Butyl Nitrile Hydrin Urethane Silicone Viton
NR SBR EPDM CR IIR NBR ECO EU VMQ FKM
 
Excellent Fair Good Good Good Fair Fair Outstanding Poor Fair
Excellent Good Good Excellent Good Good Good Outstanding Poor Good
Good Good Very Good Fair Fair Good Fair Fair Very Good Very Good
Excellent Very Good Excellent Excellent Excellent Good Excellent Excellent Excellent Excellent
Good Good Excellent Very Good Very Good Good Very Good Good Excellent Excellent
Poor Poor Excellent Very Good Very Good Poor Very Good Excellent Excellent Excellent
Excellent Good Good Very Good Very Good Poor Good Fair Good Good
 
Good Good Excellent Good Good Very Good Excellent Good Outstanding Outstanding
Excellent Good Excellent Good Good Good Good Good Outstanding Outstanding
 
Very Good Very Good Excellent Good Very Good Fair Good Poor Good Very Good
Good Fair Poor Fair Fair Excellent Good Good Good Excellent
Poor Poor Poor Good Poor Excellent Excellent Good Fair Excellent

Ethylene Propylene Diene Monomer (EPDM) Overview

EPDM rubber is recognized for its excellent resistance to oxidation, ozone, erosion, and aging, making it widely applicable in various environments including water, seawater, alcohol, liquefied organic salts, and mineral acid/alkaline solutions.

EPDM Base Material
EP / EPR / EPT / EPDM

Chemical Definition: Ethylene Propylene Diene terpolymer

Temperature Range: -20°C to 120°C (standard)

ASTM D-2000 Classification
AA, BA, CA, DA
Durometer / Hardness Range
30 – 90
Shore A
Tensile Strength Range
500 – 2,500 PSI
Elongation Range
100% – 700%
Low Temperature Range
-60°F to -40°F
(-51°C to -40°C)
Minimum Continuous Use (Static)
-60°F (-51°C)
Brittle Point
-70°F (-57°C)
High Temperature Range
+220°F to +300°F
(104°C to 149°C)
Maximum Continuous Use (Static)
+300°F (149°C)

Compatible Media:

Mineral Acidic Solutions Mineral Alkaline Solutions Liquefied Organic Salts Alcohol Water Seawater

According to formula adjustments, it can be used for higher temperature water or drinking water.

Replacement valve seat with backrest 1

Figure 2: Replaceable valve seat with backrest

Enhanced EPDM Formulations

Driven by practical demands, formula refinements have led to specialized variants:

EPDM Formulation Comparison

EPDM-HT (High Temperature)

Maximum instantaneous temperature increased from 120°C to 130°C

EPDM-GJ (Food Grade)

Reduced heavy metal content compliant with food safety standards

Approved for use in food processing and drinking water applications

Nitrile Rubber (NBR) & Hydrogenated Nitrile Rubber (HNBR)

Nitrile rubber is primarily valued for its oil and wear resistance, commonly used in oil and gas applications, though with more limited temperature tolerance compared to EPDM.

Through selective hydrogenation modification, HNBR retains oil and wear resistance while significantly improving high and low-temperature capabilities, gaining certain acid and alkali resistance.

Hydrogenated Nitrile Butadiene Rubber
HNBR

Chemical Definition: Hydrogenated Acrylonitrile Butadiene copolymer

Temperature Range: -55°C to 180°C

ASTM D-2000 Classification
DH
Durometer / Hardness Range
30 – 95
Shore A
Tensile Strength Range
1,500 – 3,500 PSI
Elongation Range
90% – 550%
Low Temperature Range
-70°F to -30°F
(-57°C to -34°C)
Minimum Continuous Use (Static)
-40°F (-40°C)
Brittle Point
-70°F to -30°F
(-57°C to -34°C)
High Temperature Range
+250°F to +300°F
(121°C to 149°C)
Maximum Continuous Use (Static)
+325°F (163°C)

Compatible Media:

Mineral Oils Vegetable Oils Natural Gas Solid Vegetable Oils Non-cyclic Aromatic Hydrocarbons Animal Fats Air Mineral Acidic Solutions Mineral Alkaline Solutions

HNBR-seated butterfly valves leverage the excellent performance of HNBR rubber seats, making them well-suited for applications in petroleum and grease industries, particularly in both low and high-temperature environments.

Other Rubber Materials in Valve Applications

Within the rubber family, materials like Fluorocarbon Rubber (FKM) and Silicone Rubber (VMQ/SI) also play important roles, particularly in steam or food-related applications, though their temperature performance is generally not superior to HNBR.

As a core component of concentric resilient-seat butterfly valves, the selection of valve seat material is crucial to performance, longevity, and application suitability.

KEFA VALVE Manufacturing Capabilities

KEFA VALVE operates its own rubber factory, sourcing raw materials from internationally renowned brands and utilizing proprietary customized rubber formulations to provide tailored butterfly valve seat solutions. Our rubber factory, established in 1968, has consistently delivered high-quality rubber products to the global market.

Rubber Formulation Development

Our core competitive advantage is rubber formulation development. Defining the correct formula and production process is the starting point for providing high-quality rubber valve seats and high-quality butterfly valves. Our in-house rubber experts are dedicated to developing rubber valve seats that meet customer requirements, ensuring both performance and cost-effectiveness.

Batch-to-Batch Consistency

We ensure consistent quality across all production batches through strict internal controls:

  • Computerized ingredient weighing systems
  • Laboratory testing for every batch of mixed rubber
  • Batch-to-batch and part traceability
  • Material certifications

Customization & Technical Support

As a professional butterfly valve manufacturer, KEFA VALVE is committed to providing high-quality butterfly valve solutions. For customized requirements, we offer expert technical consultation and reliable, stable butterfly valve products.

For pricing inquiries, technical specifications, or application consultation, please contact our engineering team.